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Manufacturing

Safety and cycle time, live on every shift.

PPE compliance, restricted zones, operator presence and live OEE, from the cameras already on the plant floor. Supervisors act in real time instead of reading about it at end of shift.

Book a demo What we watch for

Assembly line with each operator tracked as working, idle, walking or absent and live OEE per station

< 3 sfrom violation to alert

25 to 35%idle time reduction seen on lines we watch

80%less audit preparation time

0new cameras required

What we watch for

30+ checks across safety, production and the shop floor.

Every check runs on the same edge device, so adding one is a configuration change, not a new project. Pick the ones that matter and switch the rest off.

Safety & compliance

PPE: helmet, jacket, gloves, shoes, eyewear
Restricted zones: crane swing, furnace, moulding access
Forklift and pedestrian proximity
Machine guard and safety door compliance
Spill detection, fire exits blocked
Unsafe posture near hot or high-pressure zones

Production & quality

Machine uptime against downtime
Finished goods counting: pipes, sheets, crates, cartons
Operator presence at workstation
Cycle time and bottleneck stations
Conveyor jam or blockage
Mould or die change time

Shop floor

Loading dock truck count and dwell
Aisle housekeeping and 5S
Shift changeover time
Supervisor floor presence
Unauthorised vehicle or person entry
Automated incident log with clips for ISO audits

What it looks like

Real screens, real alerts.

Worker at a pipe mill with helmet, jacket and gloves detected — PPE, item by item. Helmet, jacket, gloves, shoes and face shield each detected, with the alert going to the dashboard, WhatsApp and the plant PA.

Crane swing zone breached by a person, other zones clear — Restricted zones. Virtual zones drawn on the camera view. A breach reaches the crane operator before the next movement.

Operator station shown manned and unmanned with a running timer — Is the station manned? Machine running with no operator is risk and waste. Detected in real time, with manned duration per shift.

Forklift with an overstacked load and a pedestrian ahead flagged — Forklift safety. Load height, blocked visibility and a pedestrian in the path, before the collision rather than after.

Start small

One site. Thirty days. Then decide.

We install on the cameras already there. You judge the results on your own numbers before anything rolls out.

Day 0

We install

Half a day on site, using your existing CCTV and recorder.

Day 1

Alerts start

WhatsApp and email live, dashboard open for your team.

Day 30

You decide

Roll out, pause, or return the device.

See it running on your own cameras.

A 30-minute call. Bring a floor plan or a camera list and we will tell you which checks fit, what it costs and how soon it goes live.

Book a demo WhatsApp us

Or write to sales@tarsyer.com